Spa Cover Incorporated

Online ordering for pre-approved wholesale accounts - Ordering is as simple as filling out the form below, then clicking the Submit button at the bottom of the page. A copy of your order will be emailed to the address provided. To become a dealer, email us.

3/17/23 MAJOR ANNOUNCEMENT! - New Cover Features:

SCI is pleased to announce two significant new cover options - Extreme Beam Technology and FedEx Parcel Shipping as an option to replace common freight shipping. Both tested out as the strongest covers SCI has ever built based on our new cover design that has been patented by Spa Cover Inc, and therefore are available ONLY here! SCI was awarded U.S. utility patent US011008769. SCI has now made and shipped over 500 of these new cover designs! Both options are now available to order.

Extreme Beam Technology - Stronger AND Lighter covers. This cover design is stronger than even 2.0# density foam, without adding additional weight to the cover. It even costs less than foam density upgrades. This is achieved by doubling from 1 to 2 metal C channels embedded into each foam panel, inside the vinyl.

FedEx Parcel Shipping - SCI designed this cover specifically so it would be able to ship via parcel carriers like FedEx, in order to end freight damage for our clients. Parcel shipping is free from fork lift damage risk because there are no fork lifts anywhere in the delivery system from drop off to delivery. SCI has shipped over 2,500 parcel cover boxes and has had only one box damaged! Parcel covers are assembled by inserting the foams, then the Extreme Beams, then zip the cover shut.
- View Parcel vs. Freight Comparison - Watch 290 Pound Drop Test - Watch 1 Minute Assembly

Lead Time: As of March 2023, our lead time is about 3-5 weeks from date of order. We offer manufacturing expedite options below for rush orders.

We greatly appreciate and greatly value all our customers. Thank you for your continuing support during these difficult and trying times.

The Team at Spa Cover Inc.

To order a spa cover, continue filling out the form below.
To order a spa cover cap Click Here .

Thank you in advance for your order!
Spa Cover Incorporated

Billing Information

Company Name*

Street Address*

City*

State*

Zip*

Company Phone*

Email*
A copy of this order will be sent to this address.
Enter Email Confirm Email

Order ID or Purchase Order*

Shipment Billing*

Freight Collect: Pay freight charges at time of delivery

Freight Prepaid: Freight charges included on the Spa Cover invoice

Pick up: Do not ship

Ship to the address above?*

Yes, ship to the name and number above

No, I will provide the shipping address below

Ship To Name:

Address:

City:

State:

Zip:

Ship To Phone

Cover Thickness Selection*

BASIC: 4 inches thick at center tapering to 2 inches thick at the ends - R16.5

DELUXE: 5 inches thick tapering to 3 inches thick for more insulation - R20.7

ULTRA: 6 inches thick tapering to 4 inches thick for the most insulation available - R24.9

FLAT DELUXE: 5 inches thick and FLAT (no taper) - R24.9

FLAT ULTRA: 6 inches thick and FLAT (no taper) - R29.9

WALK ON: 5 inches thick tapering to 3 inches thick for more insulation - R20.7

WALK ON: 6 inches thick tapering to 4 inches thick for the most insulation available - R24.9

Shape*

Octagon calculator To be a true octagon, A must equal B and every side must be length C.

Help? Open a Calculator

Dimension A - Overall Length (in inches)*

Please enter a number less than or equal to 192.

Dimension A - Diameter (in inches)*
Please enter a number less than or equal to 120.

Dimension B - Overall Width (in inches)*
Please enter a number less than or equal to 144.

Dimension C - Corner Radius (in inches)*
Please enter a number less than or equal to 22.

Dimension C - Cut Corner Length (in inches)*
Please enter a number less than or equal to 50.

Dimension D - Side Length For Cut Corner Covers (in inches)*
Please enter a number less than or equal to 96.

Dimension E - Side Length For Cut Corner Covers (in inches)*
Please enter a number less than or equal to 96.

Confirm Fold Location*

Fold longer side in half Show Me

Fold shorter side in half Show Me

Fold does not matter Show Me

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OPTIONAL: Override the Standard Number of Foam Panels
NO SELECTION REQUIRED FOR STANDARD TWO PANEL COVERS (Up to 100" in length and width)

Three panel covers - One side to 100", other side to 144" View

Four panel covers - One side to 100", other side to 192" View

Round covers can be made a maximum of 120" diameter.

Make a selection here to specify the number of foam panels if you would like more than the standard number shown above. If no selection is made, the cover will be made as detailed above, based on the cover length and width. The cover will be priced based on the number of panels used.

FREIGHT: If both length and width, or diameter exceeds 96 inches, the ADDITIONAL freight charge for what is now considered over length is $185.

Three panels

Four panels

Five panels

Six panels

Special Accomodations Required to Fit*
Are there any raised controls, vents, handles or any spa features the cover must be cut around to accommodate? If so, you will be contacted for additional information and/or drawings.

SPECIAL - NO: The cover DOES NOT need any special cuts or dig outs to fit around spa features

SPECIAL - YES: The cover DOES need special cuts to fit around spa features

Upload a Drawing
If there is a drawing showing any special accommodations, please attach it here.

Drop files here or

Max. file size: 100 MB.

Hinged or Separate Panels*
Typically covers are made so they fold one panel on top of the other panel using a vinyl hinge in the middle. This option allows the selection of separate panels so the cover is made with no hinge attaching the panels. Each panel will be separate and the joint where the panels butt against each other will be covered with a 4 inch wide flap to keep rain out.

STANDARD: Connect the panels (sides) with a hinge

UPGRADE: Make the cover without a hinge so each side is not connected to the other side with a hinge.

Handle Location*
Customize the look of the cover by selecting from the following handle styles. The handle under the skirt is stronger and lasts longer because it is protected from the weather. View Comparison

STANDARD: Under the skirt - Stronger handles hidden behind the skirt, for a clean and unobtrusive look. Show Me

UPGRADE: On the edge - Handles located on the edge of the cover - $8 Show Me

Color & Texture: Standard OR Woven Fabric Texture*
Spa Cover Inc leads the industry again! We are the first & only manufacturer offering a marine grade vinyl with the rich look and texture of a woven fabric, as shown below. The left side of each picture is the industry standard, traditional look. To the right is the new, fabric look.

Click to view our color chart

See the varying patterns of Almond, Blue and Tan by clicking View below. Click any camera below to see a color swatch.

Fab Brown - Woven fabric look & texture View Whole cover, corner view . . . + $29

Fab Gray - Woven fabric look & texture View Whole cover, corner view . . . + $29

Almond View

Black View

Blue View

Brown/Spice View

Burgundy View

Charcoal View

Dark Brown View

Gray View

Hunter Green View

Navy View

Tan View

Liner Type*
This is the liner on the bottom of the cover.

Standard: Mesh (black)

Upgrade: Solid (gray) ($)

Liner Type*
This is the liner on the bottom of the cover. For Walk On covers, it must be the solid liner type.

Standard: Solid (gray)

Increase cover strength with foam density or Extreme Beams to support more weight*
TRADITIONAL: Making a stronger cover has historically been achieved exclusively by using more dense foam. This added strength correspondingly increases the weight of the cover, making it heavier to lift and move.

INNOVATIVE: We decided to tackle this problem and invented a cover that provides extreme strength with no additional weight. Our Extreme Beam design is so innovative we were awarded a utility patent (US011008769). The increase in strength is well beyond what can be achieved with higher foam density. It even costs less!

Watch Extreme Beams support 290 pounds!

Standard (Traditional): 1 lb. Foam – Static load limit 100 lb.

Upgrade (Innovative): 2 Extreme Beams & 1 lb. Foam – Static load limit 400 lb, 0 lb. heavier ($)

Upgrade (Traditional): 1.5 lb. Foam – Static load limit 150 lb, 8 lb. heavier ($)

Upgrade (Traditional): 2 lb. Foam – Static load limit 200 lb, 18 lb. heavier ($)

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Increase cover strength with more dense foam cores*

Standard: 1.0 pound - Shear strength 18-22 psi (Estimated 4-2 taper static load limit - 190 pounds)

Deluxe: 1.5 pound - Shear strength 26-32 psi (Estimated 4-2 taper static load limit - 270 pounds)

Ultra Deluxe: 2.0 pound - Shear strength 33-37 psi (Estimated 4-2 taper static load limit - 370 pounds)

Tie Down Straps*

4 Straps - 2 Straps on both sides with handles View

4 Straps - 2 Straps on both sides that fold in half View

4 Straps - One on every side View

4 Straps - Each at center of rounded corners View

8 Straps - 2 Straps on every side, 8 total

2 Straps - 1 Strap centered below each handle View

0 Straps - No tie down straps

Optional: If a specific strap distance from the edge is needed, specify here:
OPTIONAL: If necessary, specify the distance, in inches, from the nearest cover edge (ignoring the corners), to the center of the strap. View
Please enter a number from 2 to 48.

Strap Type

Straps that hold the cover down tightly are very important for sealing in the heat. Adjustable straps work great for hot tubs with already installed strap hardware.

Standard: Fixed length straps: 10 inches from bottom of cover to end of clip

Upgrade: Adjustable straps - length adjusts from 6 1/2 to 10 inches from bottom of cover to end of clip ($)

Upgrade: Adjustable straps - length adjusts from 10 to 20 inches from bottom of cover to end of clip ($)

Skirt (flap) Length*
How to measure

Split Corner Skirt*

Standard: Full corner skirt

Upgrade: Split corner skirt ($)

Steam Stoppers*

Standard: 2 Steam Stopper Pillows View

Upgrade: 1 Long Steam Stopper ($) View

Vapor Barrier*

Standard: Vapor Barrier

Upgrade: Double Thick Vapor Barrier ($) View

Upgrade: Triple Thick Vapor Barrier ($)

Upgrade: Double Thick & Double Wrap Vapor Barrier - twice as thick as Standard and wrapped twice ($)

Reinforced Hinge*

Standard: No additional strapping sewn into the fold

Upgrade: Strengthen the fold/hinge with strapping ($) View

Cover Style & Shipping Method: Select parcel (FedEx) - OR - common freight (R+L, YRC, XPO)*
We designed a cover specifically to ship via FedEx parcel in order to eliminate freight damages, and to stop requiring our clients to make an appointment for a freight delivery. It is made with our Extreme Beam Technology and is the STRONGEST and LIGHTEST cover available. It is so innovative it was awarded U.S. utility patent US011008769. Simply slide the foams in and zip shut to assemble.
Below, select either our FedEx parcel cover design or our legacy common freight cover design. Parcel covers are shipped unassembled.
*** IMPORTANT: 6" thick covers cost around $140 MORE to ship via FedEx than 4" or 5" thick covers.

- View parcel vs. freight comparison - View 1 minute assembly video - Watch 290 pound drop test

Ship via Freight: Standard legacy cover design, shipping LTL freight

Ship via Parcel: FedEx shipping. Includes Extreme Beams upgrade ($)

Pick up - Legacy: Standard legacy cover design, for pick up

Pick up - Parcel: Parcel cover design, for pick up ($)

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Shipping Method: Select parcel (FedEx) - OR - common freight (R+L, YRC, XPO) For Covers with Extreme Beams*
We designed a cover specifically to ship via FedEx parcel in order to eliminate freight damages, and to stop requiring our clients to make an appointment for a freight delivery. It is made with our Extreme Beam Technology and is the STRONGEST and LIGHTEST cover available. It is so innovative it was awarded U.S. utility patent US011008769. Simply slide the foams in and zip shut to assemble.
Below, select either our FedEx parcel cover design or our legacy common freight cover design. Parcel covers are shipped unassembled.
*** IMPORTANT: 6" thick covers cost around $140 MORE to ship via FedEx than 4" or 5" thick covers.

- View parcel vs. freight comparison - View 1 minute assembly video - Watch 290 pound drop test

Freight: Standard legacy cover design, shipping LTL freight

Parcel: FedEx shipping. Includes Extreme Beams upgrade ($)

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Expedite
The clock starts on the Production Rush once we have the foam in stock. As of January 2022, lead time is about 6 weeks from the date ordered.

No Rush: The typical year around lead time to manufacture is 2 to 4 weeks.

5 Day Production Rush ($)

3 Day Production Rush ($)

Expedite*
The clock starts on the Production Rush once we have the foam in stock. As of January 2022, lead time is about 6 weeks from the date ordered.

No Rush: The typical year around lead time to manufacture is 2 to 4 weeks.

9-15 Days Production Rush ($)

5-7 Days Production Rush ($)

Notes

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Comments on this NEW ordering system
Please let us know what you may like or dislike, or any suggestions you may have so we can make this ordering page work for you!

Over Length Covers - Length & Width or Diameter over 96 inches*
FREIGHT: If both length and width, or diameter, exceeds 96 inches, the ADDITIONAL freight charge for Over Length is $185 PER BOX, if shipping with our freight carriers.
I understand

Confirm Authorization*
By checking Authorize, I hereby authorize Spa Cover Inc. to make (and deliver if needed), a spa cover as specified above, using the shape and dimensions entered. This authorization confirms I understand there is a manufacturing tolerance of +/- 1" in length and width. It also confirms my understanding that this cover is not compatible with Hot Spring lifter bars that require attachment into the cover.

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– Wholesale Ordering Wizard –

Lead Time: As of March 2023, our lead time is about 3-5 weeks from date of order. We offer manufacturing expedite options below for rush orders.